Manufacturing Techniques

Content

Objective

The field of production that is stated in the industrial engineering definition is to be known with all aspects. In this course production will be examined by its methods. Learning how the products used in daily life are manufactured in the industry will be useful in the planning and determination of constraints stage.
In this context, the objectives of this course are determined as follows:
• To show the students how creating a mass production -one of the methods of production- is made,
• To ensure the students mastery in plastic forming methods and performing the calculations about these methods,
• To show the students how to produce the parts by reducing or increasing the mass.

Course Content

1. Week: Introduction: General knowledge about production methods.
2. Week : Casting: Introduction, casting methods, soil casting, metal casting
3. Week: Casting: Pressurized casting, continue casting, foundry of iron, finishing works, casting faults.
4. Week : Plastic forming methods, Forging: Introduction, accumulation force and work, forging faults, deburring, drop presses.
5. Week : Rolling: Introduction, roller arrangements, production stages, faults in roll products, production of seamless pipe.
6. Week : Mid-term exam.
7. Week : Extrusion: Introduction, pipe extrusion, extrusion pressure, material flow, extrusion faults, comparison of variant extrusion methods.
8. Week : Pulling: Introduction, wire and bar pulling, pulling workbenches, thermal works, pulling faults.
9. Week : Plate processing methods: Introduction, presses, plasticity, torsion, plastering.
10. Week : Welding: Introduction and classifying, welding ability, gas welding, arc welding, electrical arc welding.
11. Week : Technical experience trip
12. Week : Welding: Under gas arc welding, Under dust welding, residuary distention and skewness, resistance welding, special welding methods, quality in welding production, non-destructive tests.
13. Week : Producing metals with holding up swarf: Definition and usage areas, basics, equipments, production methods.
14. Week : Dust Metallurgy: Introduction, preparation of dusts, pressurizing.

Course Learning Outcomes

Students who complete this course;
1. Learn the initial phase of the production and can evaluate the methods of production depending on mass,
2. Can explain the casting methods and distinguish their associated errors,
3. Can give examples of plastic forming methods,
4. Can make the strength calculations of forging, rolling, and pulling, the methods of plastic forming,
5. Can identify and sort the errors of plastic forming methods,
6. Can identify what the topic of welding one of the increasing the mass production methods is,
7. Can sort different welding, and identify defects and the experiments used in assessment,
8. Can give the examples about machining one of the reducing the mass methods.

Teaching and Learning Methods

Explanation
Technical Visit

References

• Schey, J. A., Introduction to manufacturing processes, McGraw Hill, 3rd ed., 2000.
• Notes

Weekly Contents

Assessment System

Relation of Proficiency

ECTS