Industrial Engineering

Manufacturing Techniques(IND231)

Content
Course Code Course Name Semester Theory Practice Lab Credit ECTS
IND231 Manufacturing Techniques 4 2 1 0 2.5 4
Prerequisites
Admission Requirements
Language of Instruction
Course Type Compulsory
Course Level Bachelor Degree
Course Instructor(s) Abdullah Çağrı TOLGA ctolga@gsu.edu.tr (Email) Esin MUKUL TAYLAN emukul@gsu.edu.tr (Email)
Assistant
Objective The field of production that is stated in the industrial engineering definition is to be known with all aspects. In this course production will be examined by its methods. Learning how the products used in daily life are manufactured in the industry will be useful in the planning and determination of constraints stage.
In this context, the objectives of this course are determined as follows:
• To show the students how creating a mass production -one of the methods of production- is made,
• To ensure the students mastery in plastic forming methods and performing the calculations about these methods,
• To show the students how to produce the parts by reducing or increasing the mass.
Content 1. Week: Introduction: General knowledge about production methods.
2. Week : Casting: Introduction, casting methods, soil casting, metal casting
3. Week: Casting: Pressurized casting, continue casting, foundry of iron, finishing works, casting faults.
4. Week : Plastic forming methods, Forging: Introduction, accumulation force and work, forging faults, deburring, drop presses.
5. Week : Rolling: Introduction, roller arrangements, production stages, faults in roll products, production of seamless pipe.
6. Week : Mid-term exam.
7. Week : Extrusion: Introduction, pipe extrusion, extrusion pressure, material flow, extrusion faults, comparison of variant extrusion methods.
8. Week : Pulling: Introduction, wire and bar pulling, pulling workbenches, thermal works, pulling faults.
9. Week : Plate processing methods: Introduction, presses, plasticity, torsion, plastering.
10. Week : Welding: Introduction and classifying, welding ability, gas welding, arc welding, electrical arc welding.
11. Week : Technical experience trip
12. Week : Welding: Under gas arc welding, Under dust welding, residuary distention and skewness, resistance welding, special welding methods, quality in welding production, non-destructive tests.
13. Week : Producing metals with holding up swarf: Definition and usage areas, basics, equipments, production methods.
14. Week : Dust Metallurgy: Introduction, preparation of dusts, pressurizing.
Course Learning Outcomes Students who complete this course;
1. Learn the initial phase of the production and can evaluate the methods of production depending on mass,
2. Can explain the casting methods and distinguish their associated errors,
3. Can give examples of plastic forming methods,
4. Can make the strength calculations of forging, rolling, and pulling, the methods of plastic forming,
5. Can identify and sort the errors of plastic forming methods,
6. Can identify what the topic of welding one of the increasing the mass production methods is,
7. Can sort different welding, and identify defects and the experiments used in assessment,
8. Can give the examples about machining one of the reducing the mass methods.
Teaching and Learning Methods Explanation
Technical Visit
References • Schey, J. A., Introduction to manufacturing processes, McGraw Hill, 3rd ed., 2000.
• Notes
Print the course contents
Weekly Contents
Theory Topics
Week Weekly Contents
1 Introduction: General knowledge about production methods.
2 Casting: Introduction, casting methods, soil casting, metal casting
3 Casting: Pressurized casting, continue casting, foundry of iron, finishing works, casting faults.
4 Plastic forming methods, Forging: Introduction, accumulation force and work, forging faults, deburring, drop presses.
5 Rolling: Introduction, roller arrangements, production stages, faults in roll products, production of seamless pipe.
6 Mid-term exam.
7 Extrusion: Introduction, pipe extrusion, extrusion pressure, material flow, extrusion faults, comparison of variant extrusion methods.
8 Pulling: Introduction, wire and bar pulling, pulling workbenches, thermal works, pulling faults.
9 Plate processing methods: Introduction, presses, plasticity, torsion, plastering.
10 Welding: Introduction and classifying, welding ability, gas welding, arc welding, electrical arc welding.
11 Welding: Under gas arc welding, Under dust welding, residuary distention and skewness, resistance welding.
12 Welding: Special welding methods, quality in welding production, non-destructive tests.
13 Producing metals with holding up swarf: Definition and usage areas, basics, equipments, production methods.
14 Dust Metallurgy: Introduction, preparation of dusts, pressurizing.
Practice Topics
Week Weekly Contents
Assessment System
Contribution to Overall Grade
  Number Contribution
Contribution of in-term studies to overall grade 2 50
Contribution of final exam to overall grade 1 50
Toplam 3 100
In-Term Studies
  Number Contribution
Assignments 1 10
Presentation 0 0
Midterm Examinations (including preparation) 1 40
Project 0 0
Laboratory 0 0
Other Applications 0 0
Quiz 0 0
Term Paper/ Project 0 0
Portfolio Study 0 0
Reports 0 0
Learning Diary 0 0
Thesis/ Project 0 0
Seminar 0 0
Other 0 0
Toplam 2 50
Relation of Proficiency
No Program Learning Outcomes Contribution
1 2 3 4 5
1 Knowledge and understanding of a wide range of basic sciences (math, physics, ...) and the main concepts of engineering X
2 Ability to combine the knowledge and skills to solve engineering problems and provide reliable solutions X
3 Ability to select and apply methods of analysis and modeling to ask, reformulate and solve the complex problems of industrial engineering
4 Ability to conceptualize complex systems, processes or products under practical constraints to improve their performance, ability to use innovative methods of design
5 Ability to design, select and apply methods and tools needed to solve problems related to the practice of industrial engineering, ability to use computer technology X
6 Ability to design experiments, collect and interpret data and analyze results
7 Ability to work independently, ability to participate in working groups and have a multidisciplinary team spirit X
8 Ability to communicate effectively, ability to speak at least two foreign languages
9 Awareness of the need for continuous improvement of lifelong learning, ability to keep abreast of scientific and technological developments to use the tools of information management X
10 Awareness of professional and ethical responsibility
11 Knowledge of the concepts of professional life as "project management", "risk management" and "management of change"
12 Knowledge on entrepreneurship, innovation and sustainability
13 Understanding of the effects of Industrial Engineering applications on global and social health, environment and safety.
14 Knowledge of the problems of contemporary society
15 Knowledge of the legal implications of the practice of industrial engineering
ECTS
Activities Number Period Total Workload
Class Hours 14 3 42
Working Hours out of Class 13 3 39
Assignments 1 4 4
Midterm Examinations (including preparation) 1 10 10
Final Examinations (including preparation) 1 17 17
Total Workload 112
Total Workload / 25 4.48
Credits ECTS 4
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